Tango Gyroplane N255EE Build Log -- Page 1
DateDescriptionImage
06-10-2017 Design and manufacture panel and panel supports. Install instruments, switches and breakers. Begin static wiring. Panel ImagePanel Image2Panel Image3
07-20-2017 Cut apart model 1 frame and adapt for Yamaha YG3FI engine, Ukrane gearbox 14 gallon fuel tanks with strap supports (instead of bungie cords). Fabricate new braces add frame-mounted tail wheel and increase prop clearance. Weld frame and new plates. Re-align frame for proper mast and keel angles. Keel WeldingTail Wheel Mount Plate
08-09-2017 Adapt fiberglass/steel trike gear axle for gyroplane frame. Design and install gear mount points on stainless frame. Customize axels to accept pit-bike hydraulic brakes, paint and assemble. Gear PaintingGear PaintingGear Painting
10-29-2017 Remanufacture rudder pedals and add anti-skid surface. Remove pre-rotation pedal (no longer required in new design). Install nose-wheel, nose-wheel pushrods and wheel steering mechanism. Design and manufacture cyclics for front and rear positions, including pre-wiring and switch designs for intercom, radio and power-trim. Install walking beam and rotor control assembly. Design and manufacture wire loom guide from mast to panel. Rudder Pedal InstallWalking Beam Assembly
Tango Gyroplane N255EE Build Log -- Page 2
DateDescriptionImage
10-29-2017 Overhaul rotorhead. Alter main rotor bolt friction nut to accept cotter pin. Design and build "hat bearing races" to accept US SAE bolt instead of Russian metric bolt for use with US-made rotors. Install rotors and connect rotor control rods to walking beam. RotorheadRotorhead Bolt
10-29-2017 Design and build new mounts to reposition and repurpose push-pull motor for rotor brake. Design and manufacture connect points for rotor brake assembly. Redesign and rebuild ring gear engagement mechanism for use with electric solonoid (instead of original design for cable pull). Rotor BrakeRotor Brake
10-29-2017 Design and build new mounts to reposition and repurpose push-pull motor for power-trim. Design and manufacture more effective connect point for trim on rotorhead. Mount pre-rotation 90 degree angle gearbox. Trim Motor and Pre-rotator GearboxTrim Motor and Pre-rotator GearboxTrim Connect Point
11-14-2017 Mount Yamaha engine, radiator, oil tank, plumb and connect initial wiring from engine to ECU (computer). Install fuel tanks and plumb to engine. Install muffler and airbox. Mount pre-rotation 90 degree angle gearbox. Mount MotorMount and Align Motor
Tango Gyroplane N255EE Build Log -- Page 3
DateDescriptionImage
12-18-2017 Design and manufacture new electric pre-rotation interface for engine-driven belt drive (original Tango design called for cable-pull system). Pre-rotator Rear BracketPre-rotator alignmentFinished Pre-rotator
02-15-2018 Design and manufacture complete electrical wiring system, including custom radio harness, specialized engine control wiring, gauge wiring, fuses, switches and interfaces with all engine and aircraft systems. Design and install static and pitot systems. Install and configure SWR for radio antenna. Design, build and install rear seat wiring for intercom and radio, including PTT swiching circuits. Mount and attach custom wire loom to panel. Panel WiringMore Panel WiringYet More Panel Wiring
02-19-2018 Attach body. Align controls. Test run motor. Test electrical systems (excepting lights). Mount rotor hub and prop. Attaching BodyBody WorkMore Body Work
03-05-2018 Connect and test lights. Test radio and full electrical system, including rotor brake, pre-rotator mechanism and power-trim. Clean up and tie down wire looms and electrical wiring. Finalize ElectronicsTidy WiringConnect Lights
Tango Gyroplane N255EE Build Log -- Page 4
DateDescriptionImage
03-16-2018 Assemble, paint and install tail. Set tail vertical alignment for proper trim. Tail Assembly and PaintInstall TailAlign Tail
03-19-2018 Install seats, safety belts, identification and information stickers, labels and plates. Install seats and beltsInstall stickersInstall stickers
03-22-2018 Install rotors. Manufacture teeter stops and install. Manufacture and install rudder cables and pulleys. Cut out and install windshields. Port ViewStarboard View