Tango Gyroplane N255EE Build Log -- Page 1 |
Date | Description | Image |
06-10-2017 |
Design and manufacture panel and panel supports. Install instruments, switches and breakers. Begin static wiring. |
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07-20-2017 |
Cut apart model 1 frame and adapt for Yamaha YG3FI engine, Ukrane gearbox 14 gallon fuel tanks with strap supports (instead of bungie cords).
Fabricate new braces add frame-mounted tail wheel and increase prop clearance. Weld frame and new plates. Re-align frame for proper mast and keel angles. |
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08-09-2017 |
Adapt fiberglass/steel trike gear axle for gyroplane frame. Design and install gear mount points on stainless frame.
Customize axels to accept pit-bike hydraulic brakes, paint and assemble. |
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10-29-2017 |
Remanufacture rudder pedals and add anti-skid surface. Remove pre-rotation pedal (no longer required in new design). Install nose-wheel, nose-wheel pushrods and wheel steering mechanism.
Design and manufacture cyclics for front and rear positions, including pre-wiring and switch designs for intercom, radio and power-trim. Install walking beam and rotor control assembly.
Design and manufacture wire loom guide from mast to panel. |
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Tango Gyroplane N255EE Build Log -- Page 2 |
Date | Description | Image |
10-29-2017 |
Overhaul rotorhead. Alter main rotor bolt friction nut to accept cotter pin. Design and build "hat bearing races" to accept US SAE bolt instead of Russian metric bolt for use
with US-made rotors. Install rotors and connect rotor control rods to walking beam. |
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10-29-2017 |
Design and build new mounts to reposition and repurpose push-pull motor for rotor brake. Design and manufacture connect points for rotor brake assembly. Redesign and rebuild ring gear engagement
mechanism for use with electric solonoid (instead of original design for cable pull). |
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10-29-2017 |
Design and build new mounts to reposition and repurpose push-pull motor for power-trim. Design and manufacture more effective connect point for trim on rotorhead.
Mount pre-rotation 90 degree angle gearbox. |
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11-14-2017 |
Mount Yamaha engine, radiator, oil tank, plumb and connect initial wiring from engine to ECU (computer). Install fuel tanks and plumb to engine. Install muffler and airbox.
Mount pre-rotation 90 degree angle gearbox. |
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Tango Gyroplane N255EE Build Log -- Page 3 |
Date | Description | Image |
12-18-2017 |
Design and manufacture new electric pre-rotation interface for engine-driven belt drive (original Tango design called for cable-pull system). |
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02-15-2018 |
Design and manufacture complete electrical wiring system, including custom radio harness, specialized engine control wiring, gauge wiring, fuses, switches and interfaces with
all engine and aircraft systems. Design and install static and pitot systems. Install and configure SWR for radio antenna. Design, build and install rear seat wiring for intercom and
radio, including PTT swiching circuits. Mount and attach custom wire loom to panel. |
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02-19-2018 |
Attach body. Align controls. Test run motor. Test electrical systems (excepting lights). Mount rotor hub and prop. |
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03-05-2018 |
Connect and test lights. Test radio and full electrical system, including rotor brake, pre-rotator mechanism and power-trim. Clean up and tie down wire looms and electrical wiring. |
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Tango Gyroplane N255EE Build Log -- Page 4 |
Date | Description | Image |
03-16-2018 |
Assemble, paint and install tail. Set tail vertical alignment for proper trim. |
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03-19-2018 |
Install seats, safety belts, identification and information stickers, labels and plates. |
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03-22-2018 |
Install rotors. Manufacture teeter stops and install. Manufacture and install rudder cables and pulleys. Cut out and install windshields. |
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